The box is your subscriber's first impression of your Subscription Box. The Bulu team has designed and shipped millions of boxes for brands like Disney, Discovery Channel Shark Week and Crayola. We're sharing our best practices for box design so you can impress your subscribers and understand your box manufacturer better.
What is a Tuck and Fold Box?
Tuck and fold is the most common box style used for Subscription Boxes at Bulu. We like this style because it’s perfect for protecting contents while shipping. The tabs on the lid help the box stay closed during transit. And, it’s highly presentational which lends to the subscription experience!
Tuck and Fold Video Example
Dielines
The dieline is the package template that will be used to create the outline of the box. It is a detailed diagram that shows all the cut lines and folds of a package in flattened form.
When the box is finished, the rendered dieline will be used to create a physical template with the box manufacturer that cuts each box out, like a cookie cutter.
Adobe Illustrator is the standard program used to create mockup dielines and may be created by designers.
Examples
Anatomy of a Tuck and Fold (Top Tuck) Box

Designing A Box #ProTips
Use this checklist to review your box design for accuracy and design integrity.
Design Basics
Logo
Name of the Box
CTA
Safety Labels
Room/placement for the shipping label
Contact information
Packing & Shipping Considerations
· Will the box have a print design on the outside, inside, or both?
Decide if the box will have a shipping sleeve or overwrap.
The shipping label is often used over the front flap as an additional seal.
Color & Cost
Each color requires an additional print plate and ink. Limited color palettes are less expensive to produce.
Consider using the box base color as negative space to achieve “more colors” out of the design. See image above: The white base of the box lends a “third color” to the design.
Use all of the space to surprise, delight and include messaging for the subscriber.
Consider how your box design will look with the products that go inside. Do the colors go well together?
Ensuring Accuracy
During the design process, print miniature, physical mockups on an office printer (regular paper or cardstock works). This ensures your design looks the way you’d expect when you fold it. (Plus, the little boxes are adorable!)
It is strongly recommended, when the dimensions of the box are determined, to have the box manufacturer create an official dieline to transfer the design to and work from for final revisions. The manufacturer will ensure the box is architected properly and will make the best recommendations.
